fuse box TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BO398−01
BO−76
−
BODY INSTRUMENT PANEL
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE STEERING WHEEL (See page SR−11)
2. REMOVE COLUMN COVER
3. REMOVE HOOD LOCK RELEASE LEVER
4. REMOVE FUEL LID RELEASE LEVER
5. REMOVE FUSE BOX OPENING COVER
6. REMOVE LOWER FINISH PANEL
7. REMOVE LOWER INSTRUMENT PANEL
8. REMOVE NO. 2 HEATER TO REGISTER DUCT
9. LOOSEN DLC 3 AND FUSE BLOCK
10. REMOVE NO. 2 CENTER CLUSTER FINISH PANEL
11. REMOVE STEERING COLUMN (See page SR−11)
12. REMOVE CLUSTER FINISH PANEL
13. REMOVE COMBINATION METER
14. REMOVE CENTER CLUSTER FINISH PANEL WITH CLOCK
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P22215
−
DIAGNOSTICS ENGINE
DI−5
1996 LAND CRUISER (RM451U)
Terminal No.
Connection / Voltage or ResistanceCondition
2Bus 
Line / Pulse generationDuring transmission
4Chassis Ground / ↔ Body Ground 1 Ω or lessAlways
5Signal Ground / ↔ Body Ground 1 Ω or lessAlways
16Battery Positive / ↔ Body Ground 9 − 14 VAlways
HINT:
If your display shows ”UNABLE TO CONNECT TO VEHICLE”
when you have connected the cable of the OBD II scan tool or
TOYOTA hand−held tester to DLC3, turned the ignition switch
ON and operated the scan tool, there is a problem on the ve-
hicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool’s instruction manual.
2. INSPECT DIAGNOSIS (NORMAL MODE)
(a) Check the MIL. (1) The MIL comes on when the ignition switch is turnedON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE−2 ).
(2) When the engine started, the MIL should go off. If the lamp remains on, the diagnosis system has de-
tected a malfunction or abnormality in the system
(b) Check the DTC.
NOTICE:
TOYOTA hand−held tester only: When the diagnosis sys-
tem is switched from normal mode to check mode, it
erases all DTCs and freezed frame data recorded in normal
mode. So before switching modes, always check the DTCs
and freezed frame data, and note them down (1) Prepare the OBD II scan tool (complying with SAE
J 1978) or TOYOTA hand−held tester.
(2) Connect the OBD II scan tool or TOYOTA hand− held tester to DLC3 in the fuse box at the lower left
of the instrument panel.
(3) Turn the ignition switch ON and switch the OBD II
scan tool or TOYOTA hand −held tester switch ON.
(4) Use the OBD II scan tool or TOYOTA hand−held tester to check the DTC and freezed frame data,
note them down. (For operating instructions, see
the OBD II scan tool’s instruction book.)
(5) See page DI−13 to confirm the details of the
DTCs.
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FI3605
ON
OFF Flashing
0.13 Second
DI−6
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand −held tester) to check the DTC, use
normal mode. For codes on the DTC chart subject to ”2 trip
detection logic”, turn the ignition switch OFF after the
symptom is simulated the first time. Then repeat the simu-
lation process again. When the problem has been simu-
lated twice, the MIL lights up and the DTCs are recorded in
the ECM.
3. INSPECT DIAGNOSIS (CHECK MODE)
HINT:
TOYOTA hand−held tester only:
Compared to the normal mode, the check mode has an in-
creased sensitivity to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check mode.
(a) Check the DTC. (1) Initial conditions
Battery positive voltage 11 V or more.
Throttle valve fully closed.
Transmission in ”park” or ”neutral” position.
Air conditioning switched OFF.
(2) Turn ignition switch OFF.
(3) Prepare the TOYOTA hand−held tester.
(4) Connect the TOYOTA hand−held tester to DLC3 in
the fuse box at the lower left of the instrument panel.
(5) Turn the ignition switch ON and push the TOYOTA hand−held tester ON.
(6) Switch the TOYOTA hand −held tester normal mode
to check mode (Check that the MIL flashes.).
(7) Switch the engine (The MIL goes out after the en- gine start.).
(8) Simulate the conditions of the malfunction de- scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTC, etc. (9) After simulating the malfunction conditions, use theTOYOTA hand−held tester diagnosis selector to
check the DTCs and freezed frame data, etc.
HINT:
Take care not to turn the ignition switch OFF. T urning the ignition
switch OFF switches the diagnosis system from check mode to
normal mode, so all DTCs, etc. are erased.
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Q08225
Q08634
TOYOTA Hand−held Tester
DLC3
DI−132
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
The diagnosis system operates in normal mode
during normal vehicle use, and also has a check
mode for technicians to simulate malfunction symp-
toms and perform troubleshooting. Most DTCs use
2 trip detection logic(*) to prevent erroneous detec-
tion. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL
to light up for a malfunction that is only detected
once or momentarily (TOYOTA hand−held tester)
(See step 3).
*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the 2nd test
drive, this 2nd detection causes the MIL to light up.
2. Normal Mode: INSPECT DIAGNOSIS
(a) Check the MIL. (1) The MIL lights up when the ignition switch is turnedON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE−2 ).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
TOYOTA hand−held tester only:
When the diagnostic system is switched from the normal
mode to the check mode, it erases all DTCs and freeze
frame data recorded in the normal mode. So before switch-
ing modes, always check the DTCs and freeze frame data,
and note them down. (1) Prepare the OBD II scan tool (complying with SAEJ1978) or TOYOTA hand−held tester.
(2) Connect the OBD II scan tool or TOYOTA hand−
held tester to the DLC3 in the fuse box at the lower
left of the instrument panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand−held tester switch ON.
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Q08634
TOYOTA Hand−held Tester
DLC3
FI3605
ON
OFF 0.13 sec.
Flashing
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−133
1996 LAND CRUISER (RM451U)
(4) Use the OBD II scan tool or TOYOTA hand−held
tester to check the DTCs and freeze frame data.
Note them down (For operating instructions, see
the OBD II scan tool’s instruction book).
(5) See page DI−143 to confirm the details of the
DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand −held tester) to check the DTCs, use
the normal mode. For codes on the DTC chart subject to ”2
trip detection logic”, turn the ignition switch off after the
symptoms have been simulated for the 1st time. Them re-
peat the simulation process again. When the program has
been simulated twice, the MIL lights up and the DTCs are
recorded in the ECM.
3. Check Mode: INSPECT DIAGNOSIS
HINT:
TOYOTA hand−held tester only:
Compared to the normal mode, the check mode has high sens-
ing ability to detect malfunctions. Furthermore, the same diag-
nostic items which are detected in the normal mode can also be
detected in check mode.
(a) Check the DTC. (1) Check the initial conditions.
Battery positive voltage 11 V or more.
Throttle valve fully closed.
Transmission in P position.
Air conditioning switched off.
(2) Turn the ignition switch OFF.
(3) Prepare the TOYOTA hand−held tester.
(4) Connect the TOYOTA hand− held tester to the
DLC3 in the fuse box at the lower left of the instru-
ment panel.
(5) Turn the ignition switch ON and switch the T OYOTA
hand −held tester ON.
(6) Switch the TOYOTA hand −held tester from the nor-
mal mode to the check mode (Check that the MIL
flashes).
(7) Start the engine (The MIL goes).
(8) Simulate the conditions of the malfunction de- scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs etc.
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Q07465
SP2−
1
2E6
ECM
No. 2 Vehicle Speed Sensor SP2
+
4
EC2
5
V
V−G EC2 E682
V
V−G
Q08227
SP2+SP2−
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−167
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check vehicle speed value or resistance between terminals SP2+ and SP2− of
ECM.
When using OBD II scan tool or T OYOTA hand−held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect an OBD II scan tool or TOYOTA hand− held tes-
ter to the DLC3.
(c) Start the engine and turn the OBD II scan tool or T OYOTA
hand −held tester main switch ON.
CHECK:
Drive the vehicle and read vehicle speed value.
OK:
Vehicle speed matches tester speed value.
When not using OBD II scan tool or TOYOTA hand−held tes-
ter:
PREPARATION:
Disconnect the connector from the ECM.
CHECK:
Check the resistance between terminals SP2+ and SP2− of the
ECM.
OK:
Resistance: 560 − 680 Ω
OK Check and replace ECM.
NG
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BE3840
Q08479D00090
ON
(−)
(+)
NSWR
2
L
Position
P, NR
D
2
L NSW
−
Body ground R −

Body ground 2 −

Body ground L −

Body ground
Below 1.5 V
7.5 − 14 V
7.5 −
14 V*
7.5 − 14 V
Below 1.5 V
Below 1.5 V
Below 1.5 V Below1.5 V
Below 1.5 V
Below 1.5 V Below1.5 V
Below 1.5 V
9 − 14 V
Below 1.5 V
Below 1.5 V
Below 1.5 V
9 −
14 V
9 − 14 V
9 − 14 V Below 1.5 V
DI−170
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Read PNP, REVERSE, 2ND and LOW signals.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Shift lever into the P, R, N, 2 and L positions, and read the PNP,
REVERSE, 2 and L signals on the TOYOTA hand −held tester.
OK:
Shift positionSignal
22ND OFF → ON
LLOW OFF → ON
RREVERSE OFF → ON
P, NPNP SW OFF → ON
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminals NSW, 2 and L of ECM
and body ground when the shift lever is shifted to the following
positions.
OK:
*: The voltage will drop slightly due to lighting up of the back up
light.
OK Check and replace ECM.
NG
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BE3840
Q08230D00093
ON
OD2
DI−176
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check OVRDRIVE CUT SW2 signal.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Read the OVRDRIVE CUT SW2 signal on the TOYOTA hand −
held tester.
OK:
O/D Main SwitchOVRDRIVE CUT SW2 Signal
O/D ON (pushed in)OFF
O/D OFF (pushed out)ON
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Check the voltage between terminal OD2 of the ECM and body
ground.
OK:
O/D Main SwitchVoltage
O/D ON9 − 14 V
O/D OFFBelow 3 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−147 ).
NG
3 Check harness and connector between O/D OFF indicator light and ECM (Se\
e page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace ECM.
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BE3840
Q08229D00094
PWR
ON
DI−180
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check PATTERN SEL SW signal.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Read the PWR signal on the TOYOTA hand −held tester.
OK:
PWR Mode SwitchPATTERN SEL SW Signal
PWRON
NORMOFF
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal PWR of the ECM con-
nector and body ground when the PWR mode switch is set to
the PWR (POWER) position and NORM (NORMAL) position.
OK:
PWR Mode SwitchVoltage
PWR7.5 − 14 V
NORMBelow 1.5 V
HINT:
The ECM uses the normal pattern signal if the power signal is
not input.
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−147 ).
NG
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BE4032
BE4033I00021
Normal Code
0.25 sec.
0.25 sec.
ON
OFF
ON
OFF
4 sec. 1.5 sec.
0.5 sec.
2.5 sec.0.5 sec.1.5 sec.
Malfunction codes 11 and 21
Code 11 Code 21
N09348
TOYOTA hand-held tester
TOYOTA Break-out-box
N18670
Instrument Panel Junction Block ECU- B
Fuse
DI-287
-
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
HINT:
If the DTC is not output, inspect the diagnosis circuit (See page
DI-333 )
As an example, the blinking patterns for codes; normal, 11 and
21 are shown in the illustration.
2. ECU TERMINAL VALUES MEASUREMENT BY USING TOYOTA BREAK-OUT-BOX AND TOYOTA HAND-
HELD TESTER
(a) Hook up the TOYOTA break- out- box and TOYOTA hand-held tester to the vehicle.
(b) Read the ECU input/output values by following the prompts on the tester screen.
(c) Please refer to the TOYOTA hand-held tester has a ºSnapshotº function. This records the measured data and
is effective in the diagnosis of intermittent problems.
3. DTC CLEARANCE
(a) After completing repairs, the diagnostic trouble code re- tained in memory can be cleared by removing the ECU-B
fuse for 10 seconds or more, with the ignition switch off.
(b) Check that the normal code is displayed after connecting the fuse.
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